Services

Cabin to Oven Facility Design and Management:
Site-specific design, installation and operational management of all process equipment such as electrostatic enamel and paint shop booths, ovens, washing tunnels.
Process Quality and Measurement Systems:
Installation, use and operator training of quality control equipment such as elkometer (film thickness measurement), color measurement devices, fluidization measurement systems. With these devices, we make your processes measurable and repeatable.
Energy and Raw Material Efficiency:
Analysis and improvement consultancy on energy consumption and raw material usage in facilities. Development of special methodology to reduce scrap and rework rates.
Training and Compliance with Standards:
Conformity assessments, employee training and technical documentation support for globally accepted enamel and paint shop process standards.

Enamel and Paint Shop Investment Projects – Training & Consulting Service

It can be offered as training or direct project management service, depending on your needs.

Contents:
We provide services specifically for your electrostatic enamel and paint shop investments, either in theoretical training or practical consultancy format, under the following headings:

Creating the project budget
Preparation of technical specifications
Local and foreign supplier comparisons and recommendations
Micro and macro level project management documents
2D and 3D layout plans
Process planning and balancing
Capacity analysis and production scenarios

When presented in a training format, participants learn how to apply the processes to their own projects. In a consulting format, all of these steps are planned and managed directly on your behalf.

Let's determine the most appropriate steps from A to Z for your enamel or paint shop investments.

Enamel and Paint Shop Processes – Training & Applied Consulting Service

Depending on the need, it can be provided as just training or as one-on-one practical consultancy in the field.

Scope:

Gram/product optimization of all chemicals on a product basis
Gun Cascade Measurement
Kv, Ampere, Distance Usage
Use of Quality Devices (Elcometer, Spectrometer, Conductivity etc.)
Standardization of natural gas and energy usage amounts
Sustainable and environmentally friendly process solutions
Loss and MTM analysis (with Kaizen approach)
TPM, 5S and WCM methodologies
Steel raw material selection and usage optimization
OPEX projects to reduce scrap and rework rates

Within the scope of this service, both theoretical information and practical solutions applied in the field are conveyed in detail.

At the end of the training, all technical documents previously created by me and successfully implemented in the field will be shared with you.

Digital Transformation in Enamel and Paint Shop Facilities – Training & Applied Consulting

Knowledge and experience are transferred on Robots, Cobots, Automation, Quality Control Technologies and Data Acquisition Systems (SCADA).

The training provided in this context includes current technologies and global application examples regarding digitalization in enamel and paint shop processes.
Topics include:

Robot and cobot integrations
Automation systems and process control
Quality control technologies and sensor applications
Data collection and monitoring systems (SCADA, MES etc.)

At the end of the training, you will learn the point that digital transformation has reached in the enamel and paint fields around the world, and at the same time, you will understand the process better with practical information and documentation on sample projects implemented by me in the field.